Magnified glasses A late hacking session, and parts-on-hand came together as the inspiration for [BadWolf's] magnified glasses with LED lighting. Pendulum Printer This orb, when swung like a pendulum, prints images by dropping ink out the bottom. A processing sketch works in conjuction with a Wii Remote and an IR LED in the orb to [...]

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[Martin] had been using standard perf board for most of his electronics projects, but as he was starting to utilize more surface mount ICs, he quickly realized that it was time to start making his own PCBs. Having never etched any PCBs using the toner transfer method, he figured it was as good a time [...]

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Printing PCBs using the toner transfer method works pretty well, but there are some downsides, such as incomplete trace transfers and the like. HackHut user [rucalgary] decided to go the inkjet route instead, and picked up an Epson printer on clearance at his local electronics shop. This method is not new by any means, but [...]

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Here’s a three digit binary clock that [Viktor] designed. It uses a multiplexed display to drive one digit at a time with a PIC 16F628A. The video after the break shows it ticking away, display hours, minutes, and seconds in blue LEDs. You may be wondering why those LEDs are not flush to the board? [...]

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Inspired by a project featured here on Hack-a-Day, [arthurb] bought himself a PIC 24F and started experimenting once he learned the ins and outs of programming the chip. Using a breadboard and a nest of wires was fine for his first few projects, but as he advanced, he began to feel the need for a [...]

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What if there were only two steps for making your own printed circuit board; print, etch? That’s what [Jeff Gough] has been working on and he presented the process in his talk at 27C3. In the first portion of the video after the break [Jeff] talks about various industrial PCB manufacturing processes in a depth [...]

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[Jacques Lebrac] built a UV exposure box for printed circuit boards using just one LED. He usually makes boards that are just a few square inches and didn’t think building a box that had upwards of 80 LEDs was worth his time. He passed by the low power LEDs for a single 5W unit. Pumping [...]

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This drill press was built to drill through-hole printed circuit boards. [Rhys Goodwin] didn’t want to shell out for new equipment, so he dug through his scraps to see what he could accomplish. He already had the power drill, and there was no shortage of wood and fasteners. Once he had a mounting platform for [...]

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[Rhys Goodwin] has been working on a system to print resist onto copper clad using an inkjet printer. This is a toner transfer alternative as it still uses toner, just not quite as you’d expect. The first step is to modify an inkjet printer, separating the carriage from the feed rollers in order to increase [...]

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[Mike Rankin] built a small CNC machine using some PC parts. He repurposed two optical drives and a floppy drive to create the plotter seen drawing the Hackaday logo above. The X and Y axes use the stepper motor controlled read heads from two optical drives. The Z axis is built using the read head [...]

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[Vassilis Papanikolaou] took a good thing and made it better with some design upgrades to this AVR based signal generator. We looked at version 1.0 of this tool back in 2006 and since then it saw an upgrade to 2.0. But [Vassilis] wanted to take things one step further, with a compact single-sided PCB. What [...]

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There are two methods of using etchant resist when making circuit boards. We use the toner transfer method that requires ironing on laser toner to the copper, but you can also use chemical resist that reacts to ultraviolet light. [Bogdan] decided to start doing more of the latter so he built a UV exposure box [...]

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Ditch that old toaster oven and move to the next level of surface mount soldering with this vapor phase reflow method. [Ing.Büro R.Tschaggelar] put together this apparatus to use vapor phase reflow at his bench instead of sending out his smaller projects for assembly. It uses the heating element from an electric tea kettle to [...]

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[PT] posted about an exciting development from Cadsoft, the migration to XML based parts, schematics, and board layouts. The adoption of this open standard goes hand-in-hand with the open hardware initiatives people like [PT] have been pushing for. Cadsoft Eagle is our go-to schematic and PCB software. We even have a tutorial which guides you [...]

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This is a vacuum tweezers head for an open source pick-and-place. Those are the machines that professional printed circuit board manufacturers use to populate a circuit board with components before heading to the reflow oven. [Drmn4ea] built it with at-home rapid manufacturing in mind. The black orb on the left is a webcam for optical [...]

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[The Moogle] just got his new Arduino Uno; wow, that was fast. What should have been a happy unboxing turned sour when he took a close look at the board. It seems that it exhibits several examples of sloppy fabrication. The the lower-left image shows unclean board routing, a discolored edge, and a sharp tooth [...]

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[Doug Jackson] just finished building an analog Stylophone. We’ve seen this instrument a few times before, most recently with an Arduino-based controller, but this one makes use of 555-timer, resistors, and potentiometers to generate the waveform for each note. If you’ve got the copper-clad and the means to etch the board everything else should be [...]

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Hotel room door lock picking Here’s further proof that you should never leave anything of value in your hotel room. We’re not worried about someone getting in while the room is occupied. But these methods of defeating the chain lock and opening the door without a keycard (YouTube login required) do show how easy it is [...]

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[Theo Kamecke] is an artist who produces striking pieces using printed circuit boards. We’ve seen PCBs used as faux stained-glass before, but [Theo's] craftsmanship stands apart from everything we’ve seen. His webpage has at least one piece that sites the usage of vintage 1960′s circuit boards, but we wonder if he doesn’t design some of [...]

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[Jeri's] back with a series of videos that outlines the step-by-step electroluminescent wire manufacturing, making EL panels from PCBs, and assembling power supplies for EL hardware. These concepts are actually quite approachable, something we don’t expect from someone who makes their own integrated circuits at home. The concept here is that an alternating current traveling [...]

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[Craig Carmichael] has been hard at work on his electric hub motor for cars. Unlike typical electrical vehicles the plan is to bypass the transmission, differential, and everything else all together by connecting directly to the hub of the wheel. The goal of giving greater thrust and still allowing the use of a gas engine [...]

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[James] has been refining a method of negatively etching metal with a laser. He had been using a product called Thermark which is designed for this process, but it’s quite expensive. He found that paint designed for wood stoves works just as well. To prepare the surface he bead blasted it and then cleaned of [...]

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If you’re working on a device that includes RF wireless, [Colin's] Guide to PCB Trace Antenna Design might clear some headaches when sending off for PCBs. While it is directed at devices transmitting at 2.4GHz, the techniques and recommended equipment (read: espresso smith charts and network analyzers) should work for almost any frequency. While trace [...]

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PCB Group Orders [Phil] wrote in to let us know about the DorkbotPDX group orders. The site makes group PCB orders until a cutoff date or the panel is full. You get three copies of your design with no setup fee for just $5/square inch including domestic postage. Not a bad price. We aren’t affiliated [...]

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[Kenneth] built this scoreboard for use at a ballpark that lacks such luxuries. We think this a phenomenal application for his skill and his pocketbook. He laid out PCBs for each digit in Eagle and etched them himself, then installed the indicators for home score, visitor score, inning, balls, strikes, and outs in a laser cut case. [...]

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We’re always happy to receive a tour of the guts that make things work. [John Sarik] posted several pictures and descriptions of the hardware that makes up his Nixie Sudoku build. The modular design uses professionally made circuit boards which greatly improve the durability of a large set of circuits such as this. The design [...]

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Who would have thought that some corn starch could be made into toner transfer paper? We’re not sure of the advantages (perhaps its cheaper?), but if you have a lot of time or just love to get sticky [Matthew Sager] shows the proper method for making the paper, printing, and then etching a PCB. If [...]

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Being able to see what you’re doing can be the hardest part of drilling the through holes in those freshly etched printed circuit boards. We don’t know why we didn’t come up with this, but [Markus Gebhard] solved his shadowy woes with his 20-LED Dremel light ring. Honestly, how many times have we seen lights [...]

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Whether you’re burning a new bootloader to an Arduino board, or doing away with a bootloader to flash Atmel chips directly, an in-system programmer (ISP) is an indispensable tool for working with AVR microcontrollers. If cost has held you back, it’s no longer an excuse: FabISP is a barebones USB-based AVR programmer that can be pieced together [...]

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[Tanjent] send us a link to his tutorial on the toner transfer process for fabricating circuit boards. We’ve seen a lot of these in the past, but we liked how his is straight to the point while also sharing several tips and options along the way. Notably, he ”tints” the copper clad before trying to [...]

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